Production Monitoring Systems
Industry 4.0 Andon systems, automated shop floor data logging, real-time wireless dashboards, and predictive downtime management.
Shop Floor Production Monitoring Systems
Over the years we have undertaken various LabVIEW based projects for various industries, premium institutes, research institutes across India and the globe with a success rate of 100%.
Some of our systems have been successfully deployed in Kazakhstan, Germany and US.
Our Andon solutions provide comprehensive plant visibility by linking PLCs, microcontrollers, Raspberry Pi gateways, and central databases to eliminate communication latency and accelerate fault resolution.
PROJECTS
Detailed case study of our plant-wide Andon network deployed at INA Bearing.
project name : Andon System
This is a LabVIEW based Andon system. Client’s shop floor had many working lines and machines. Each line was connected to a PLC.
Our system gathers data from all the PLC’s and transmits it to a central server via Wi-Fi where part number, shift, operator time, target, current quantity, downtime, etc is stored. This can later be used for further analysis.
All the data is displayed on LCD screen online on shop floor as well as in MD cabin on real time basis.
If a machine is down, an SMS is sent to the supervisor who is on call. According to the fault the data is displayed in the machining department or maintenance department.
In total more than 60 machines are connected via more than 13 computers to a central server.
Multi-PLC Data Acquisition
Connects directly to multiple PLC lines across the plant floor to capture shift times, part numbers, targets, and cycle outputs.
Shop Floor Wi-Fi Telemetry
Transmits telemetry wirelessly to central servers without requiring cumbersome floor rewiring.
Real-Time LCD Dashboards
Streams live metrics simultaneously across shop floor overhead displays and executive management cabins.
Instant SMS & Department Alerts
Dispatches automated SMS messages to on-call supervisors and routes fault codes directly to machining or maintenance teams.
contact us
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We offer consultancy services on per hour basis for LabVIEW and Embedded Systems.
Headquarters & Office
Address
B5, Motiram Park, Near Karve Statue, Kothrud
Pune - 411038,
Maharashtra, India